Quotation request

ENQUIRY FOR ALUMINIUM EXTRUSION PLANT HANDLING SYSTEM

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BUILDING DIMENSION
(LAY-OUT)
NEW BULDING LAY-OUT
EXISTING BUILDING LAY-OUT
PRESS CAPACITY MN
BILLET DIAMETER Inches
MAX BILLET LENGTH Max Value mm
MAX PRODUCTIVITY Max Value Kg / h
MAX PROFILE EXTRUSION LENGHT Max Value mt
EXTRUSION WEIGHT Min Value Kg
Max Value Kg
PROFILE ENVELOPE W x H mm
BARCH WIDTH Max Value mm
FINAL LENGTH CUT AT FINISH SAW Min Value mm
Max Value mm
FINAL BATCH WIDTH Max Value mm

 

 

RIF.
LAY-OUT
SIZE MACHINE TYPE DESCRIPTION NOTE CHECKBOX
LOG HANDLING LINE
The handling log line transports the material coming from the storage area to feed the rapid heating billets furnace. It consists of three machines that work in a synchronized way the Logs Magazine, the pusher and the brushing machine.
    LOGS MAGAZINE   Vertical rack with automatic crane for different storage alloys   YES
    LOGS STORAGE LOAD FOR GRAVITY The logs are positioned for loading on the pusher sliding by gravity on the counter load   YES
CHARGED WITH CHAINS The logs are positioned for loading on the pusher advancing on motorized chains   YES
DOUBLE SIDE LOAD Possibility of having two load banks on both sides of the pusher   YES
LOAD FROM WAREHOUSE BILLETS The Logs are taken from the vertical rack and positioned on the counter load through an automatic crane   YES
    PUSHER   Receives the Logs from the loading bench and pushes Logs inside the heating furnace   YES
    BRUSHING MACHINE   Can be inserted between the pusher and the heating furnace. The use of this machine is recommended if the outer surface of the Logs is contaminated with impurities. The cleaning is entrusted to the mechanical action of brushes that rotate at high speed around the log during its advancement. The removal of the contaminated layer ensures a better quality of the extruded and increases the duration of the die, reducing abrasion phenomena. YES
LOG RAPID HEATER
Warms up the logs from the ambient temperature up to the extrusion temperature (approximately 480 ° - 500 ° C), ensuring the press is working at full production.
    RAPID HEATING FURNACE TAPERED CONTROL To obtain a longitudinal thermal gradient in the billet, which allows the extrusion at a constant temperature (isothermal extrusion)   YES
WITH HEAT RECOVERY An area of ​​indirect heating is expected to save energy, in which the flue gas, reinserted in the heating chamber, it releases some of its thermal energy for the billets   YES
WITH HEAT EXCHANGER The flue gases heat the combustion air passing through a heat exchanger, increasing the efficiency of the furnace   YES
HOT BILLET CUTTING SYSTEM
The system for cutting the billets to be sent to the press can be performed by shearing or by cutting with a saw.
Both solutions are installed at the exit of the rapid heating furnace and running the hot cutting.
    LOGS SHEAR   Performs the cut through the movement of two knives   YES
    LOGS HOT SAW   Performs the cut through a circular blade, total absence of deformations of the cutting surface thanks to the precise construction of the machine and the use of the circular blade. Improvement of the quality of extrusion with the reduction of micro-porosity to the absence of air trapped in the container. YES
Both systems, the Billet Shear and the Billet Hot Saw are provided with double-cut system. The system of double-cut optimizes the consumption of billets by reducing the gap to a minimum.
    LOAD PRESS CLAMP   Carries the billet after cutting through the press with a air clamp loader   YES
    LOAD PRESS TROLLEY   Carries the billet after cutting up the press with a sliding loader   YES
EXTRUSION PRESS
    PRESS BACK LOADING     YES
FRONT LOADING     YES

 

 

COOLING SYSTEM
The controlled cooling of the profile in exit from the press is an extremely important factor in determining the quality of the process.
It's positioned after the press exit, the profile is cooled rapidly, bringing it in the space of a few meters by more than 500 ° C to ambient temperature.
    COOLING SYSTEM AIR uses a upper hood and a lower hood cooling to issuing air only cold on profile Consigliato per presse inferiori a 2000 Ton YES
AIR + WATER INTENSIVE BELANCED SYSTEM Intensive cooling system balanced by a spray of water, differentiates the intensity of the cooling on the four sides of the profile, allows balancing the cooling respect to the transverse distribution of the mass of the extruded profile. Consigliato per presse di dimensioni superiori alle 2000 Ton YES
ONLY WATER ''STANDING WAVE'' lthe bars pass through a wave, with jets of pressure through the openings specially designed and products, fed by a pump system. Consigliato per la produzione di barrame o profili di grosse dimensioni YES
    COOLING UNDER ROLLS AXIAL FANS fans for cooling the profiles on the roll-way   YES
CHANNEL WITH NOZZLES channel for the cooling of the profiles on the roll-way   YES
    COOLING UNDER BELTS AXIAL FANS fans for cooling the profiles on the storage belts   YES
CHANNEL WITH NOZZLES channel for the cooling of the profile on the storage belts   YES
PULLER AND SAW SYSTEM
The combination of one or more Puller and the Hot Saw allows to drive the profile along the rollers at the exit of the press, keeping it under tension to prevent deformation and cutting it to size on the welding-point when the extrusion is terminated.
    DOUBLE PULLER AND HOT SAW SYSTEM DOUBLE FRONT PULLER + MOVEBLE HOT SAW For the production of profiles with thin sections   YES
DOUBLE LATERAL PULLER + MOVEBLE HOT SAW For the production of profiles with thin, medium or large thickness.Allows the hooking of profile before cutting   YES
DOUBLE HIGH PULLER + MOVEBLE HOT SAW for the production of bars, possibility of hooking the profile with both puller at the press exit.   YES
WITH BABY PULLER used for extrusions of non-weldable alloys , for each extrusion the puller tear the profile of the matrix Recommended for presses up to 25 MN YES
FLY CUT WITH LATERAL SINGLE PULLER + PULLER-SAW For the production of profiles with a thin and medium thickness Recommended for presses from 25 up to 60 MN YES
FLY CUT WITH DOUBLE LATERAL PULLER + SYNCHRONIZED HOT SAW For the production of profiles with thin, medium or large thickness. Allows the hooking of profile before cutting   YES
    FIXED ROLLER WAY   for the support of the profile during extrusion.   YES
    MOVEBLE ROLLER WAY   For the support and the evacuation of the profile extrusion.   YES
EXTRUSION TABLE
The function of the table is to accumulate the extruded profiles for sending them to the stretcher cycle, allowing the deposit of more extruded simultaneously, to provide the material time to further cooling.
    EXTRACTOR BELTS   Motorized belts to extract the profile from the extrusion roll-way   YES
    CHARGING BELTS FOR STRETCHER   Powered belts for the accumulation of extruded profiles   YES
    CHARGING BELTS FOR STRETCHER   Motorized belts for loading the profiles on the stretcher line   YES
    DESCHARGING BELTS FROM STRETCHER   Motorized belts for the discharge of the profiles from the stretcher   YES
    ROLLER WAY TO FINISH SAW   Motorized rollers send the profiles pack to the finishing saw   YES
PROFILES STRETCHER GROUP
It is used to straighten the profiles after cooling. It induces a permanent plastic deformation of the profile due to the application of a tensile force higher than the yield point of the material, which allows adjustment of the shape on the whole length of the profile.The type and size of the machine depend on the product alloy.
    STRETCHER GROUP Mod. JAW Formed by a pair of machines, one fixed and one movable. Both have a clamp with individual and independent teeth and a lower clamping chuck. Recommended for crown moldings YES
Mod. CLAMP Formed by a pair of machines, one fixed and one movable. Both have a pair of jaws chucks   YES
Mod. CONTROLLED PRESS Formed by a pair of machines, one fixed and one movable. A pressure transducer and a linear transducer controlling the crush of the profiles.   YES
CUT TO LENGHT SYSTEM
The final Cut-Lenght system takes place through a line consisting of a stationary cutting and finishing saw.
    FINISH SAW   Cut the profiles pack with precision and delicacy   YES
    GAUGE TABLE   Viene utilizzato calcolare la misura in lunghezza del pacco da tagliare   YES

STACKER / DESTACKER PROFILES SYSTEM
The systems enable the automation of the deposit and withdrawal profiles from baskets / containers profiles.
    PACKAGE BENCH SCRAP SELECTION Presence of bands for the selection of the profiles to be discarded   YES
AUTOMATIC PACKAGE Uses a series of bands to form the pack and swtacking in automatic cycle the layer into the basket    
    PROFILES STACKER SYSTEM Mod. 2 AXES Deposited the pack in the basket by placing a package on top of another using separators   YES
Mod. 3 AXES Deposited the pack in the basket by placing each box with separators in the special combs support   YES
Mod. LANCE collects the layer of profiles after cutting and depositing the pack in the basket through a series of tapes load mod.''Lancia''   YES
Mod. RACK Does not provide the use of spacers, but deposits the layer of profiles in suitable racks with height adjustable shelves.   YES
SCRAP CUTTING MACHINE AND SCRAP MANAGEMENT SYSTEM
Used to cut and crush scrap by creating small pieces which are then compacted into one small cube of scrap easily handled
    SCRAP MACHINE 110 TON Cut and squeeze the waste profiles for small scraps manageable Recommended for presses up to 28 MN YES
160 TON Cut and squeeze the waste profiles for small scraps manageable Recommended for presses from 28 up to 40 MN YES
    COMPACTING MAHCINE VARIOUS DIMENSIONS FOR FINAL CUBE Compact the shreds into a single cube small easily handled   YES
STACKER / DESTACKER BASKET SYSTEM
The systems enable the automation of the deposit and withdrawal from storage baskets profiles for loading / unloading of baskets from the oven aging.
    BASKET STACKER SYSTEM Mod. C Work on 3 axes with a elevator/storage system as a lift. it has an automatic handling trolley basket.   YES
Mod. E Work on 3 axes with a elevator/storage system as a crane for single basket / basket pack.   YES

 

 

CONVEYORS SYSTEM (NO FOUNDATION)
System formed by the different roller conveyors for feeding the baskets to the Stacker profiles, the aging furnace, the basket stacker / unstacker and the Destacker perfiles.
    FULL BASKET ROLL-WAY LOAD / ANLOAD AGING OVEN Roller conveyors for the insertion of the baskets in the oven aging   YES
    EMPTY BASKET ROLL-WAY EMPTY BASKET Roller conveyors for feeding baskets toprofiles stacker system   YES
AGEING FURNACE (NO FOUNDATION)
For the aging treatment of the profiles.
    AGEING OVEN Mod. LONGITUDINAL AIR FLOW A main fan flows the air flow parallel to the axis of the profiles in the baskets    
Mod. LATERAL AIR FLOW The flow of air strikes the profiles passing through the chamber laterally   YES
Mod. CELLS OVEN CONTINUING CHARGE The power supply of the baskets takes place without stopping the aging cycle   YES
Mod. GUILLOTINE DOOR The movement of opening / closing the doors is a guillotine   YES
Mod. DOOR SWING The movement of opening / closing the doors is hinged   YES
DETAIL Gps
EXTRUSION PLANT SUPPLIED BY GPS DOES NOT REQUIRES FOUNDATIONS, EXCEPT FOR THE AREA OF INTENSIVE COOLING AFTER THE PRESS
NOTE :
Any special certifications required by the customer:
EE.UU: UL- CSA YES
RUSSIA: Gost-R YES